< Previous20 Food & Drink International www.fdiforum.net MRPeasy Q&A Many food manufacturers rely on spreadsheets or legacy systems. What are the risks of this, and is there a better solution? Spreadsheets and outdated systems come with great risks due to data inconsistency, information silos, and manual updates that often lead to mistakes. When key processes like inventory, production planning, and purchasing are not connected, it’s easy to lose track of important details. MRPeasy replaces these disconnected tools with a single, integrated system. This means less manual work, fewer errors, and more accurate, up-to-date information that everyone in the business can rely on. How does MRPeasy handle inventory management, especially with perishable goods? Managing food inventory requires special care. MRPeasy lets you know exactly what you have in stock and what you need to fulfill upcoming orders. The system also tracks expiration dates and shelf life and using the first-expired-first-out method, businesses always know which products or ingredients need to be used or sold soon. This reduces waste and ensures that products remain fresh and compliant with food safety standards. How can MRPeasy help manufacturers manage their supply chains more effectively? MRPeasy gives manufacturers better control over their supply chains by managing supplier information, purchase orders, and lead times all in one place. The system keeps track of inventory levels and notifies users when it’s time to reorder materials. This helps avoid stockouts and overstocking, even when supply chains are unpredictable. Manufacturers can also analyze supplier performance to make smarter purchasing decisions. How does MRPeasy help manufacturers stay compliant with food safety regulations? In the food industry, quality and traceability are key. If something goes wrong, manufacturers need to know exactly which ingredients went into which batches and where those batches ended up. MRPeasy makes this easy by logging quality inspections and tracking every ingredient and product from supplier to customer. With just a few clicks, users can trace any item back through its entire production history. This helps businesses stay compliant with food safety regulations and makes audits and product recalls faster and more manageable. Q&A Tracking made easy Food producers face several unique challenges. Managing perishable inventory, tracking batches for food safety, handling supply chain disruptions, and keeping costs in check are all daily hurdles. We speak with MRPeasy to find out how they’re helping clients in the food and drink industry handle their inventory and stock. Food & Drink International 21 www.fdiforum.net MRPeasy Q&A How does MRPeasy help food manufacturers control costs and improve profitability? Controlling costs is essential for any manufacturer, especially in the food industry where margins can be tight. MRPeasy helps businesses stay on top of their costs by providing clear insights into material expenses, labor, and production efficiency. The system calculates the cost of each product or order based on real-time data, including ingredient prices, production labor, and other resources used. This allows manufacturers to spot where costs are rising and make informed decisions to keep them in check. How does MRPeasy improve production planning and scheduling? Planning production can be a complicated puzzle. MRPeasy offers production planning tools that give manufacturers a clear view of their capacity, material availability, and orders. Manufacturing orders are automatically scheduled according to material and labor availability and the drag-and-drop scheduling feature helps adjust production plans quickly when priorities change. The master production schedule helps manufacturers plan their capacity and purchases ahead for months, ensuring that operations run smoothly and that orders are always delivered on time. What’s more, the system enables users to estimate production costs and lead times in just a few clicks, which makes compiling and sending out reliable quotes much easier. Can MRPeasy integrate with other systems commonly used by food manufacturers? Yes, MRPeasy integrates smoothly with many popular tools, including accounting software like QuickBooks and Xero, e- commerce platforms like Shopify and BigCommerce, and many other applications. These integrations help businesses connect different parts of their operations, reducing the need for manual data entry and improving accuracy and efficiency across the board. What kind of results have your customers in the food and beverage sector achieved with MRPeasy? MRPeasy is used by hundreds of food manufacturers worldwide, most of them based in the US and the UK. Our customers have seen significant results from FDA-approved traceability to complete inventory control and higher profits. For example, Frozen Garden from Indiana reported a 400% growth, which they partly attributed to MRPeasy. What makes MRPeasy different from other ERP/MRP solutions in the market, particularly for food manufacturers? MRPeasy stands out by offering powerful features such as actual costing and traceability while keeping the system easy to use and affordable. Many ERP systems are either too complex or too expensive for small and medium-sized businesses. With MRPeasy, companies get a solution that’s quick to implement, intuitive to use, and designed to grow with them. For further information visit www.mrpeasy.com The inspections functionality allows for easy tracking of quality errorsMRPeasy enables users to break down costs per order or product22 Food & Drink International www.fdiforum.net CAPS AND CLOSURES More than just a lid, bottle tops are at the forefront of a packaging evolution driven by sustainability and smart technology. H ow often do we truly consider the humble cap or closure? A simple twist, a satisfying pop, and we’re into our beverage or condiment. Yet, these small components are undergoing a significant transformation, driven by sustainability, technology, and evolving consumer demands. We’re not just talking about keeping our drinks fizzy, we’re talking about a revolution. Plastic closures and lids, particularly those used for beverage containers, have become a notorious blight on our beaches. The European Union’s Single-Use Plastics Directive, with its tethered closure legislation, came into effect in June last year, aiming to combat this issue. This mandate requires plastic bottle caps to remain attached to containers up to three litres in size after opening. While not a legal requirement in the UK, many drinks manufacturers, including Coca-Cola, are adopting a standardised closure across all markets for streamlined production and logistics. It was Coca-Cola that led the charge, striving to enhance the recyclability of their products, addressing the persistent issue of discarded caps, despite their recyclable nature. This measure is How bottle tops are leading a packaging change How bottle tops are leading a packaging change Food & Drink International 23 www.fdiforum.net CAPS AND CLOSURES © stock.adobe.com/Gophotograph ✓ 5-year no-maintenance by design Award-winning coding & marking innovation ✓ Plug & Print ✓ Lowest TCO projected to prevent 10% of plastic litter found on European beaches. It’s worth noting that metal and glass containers are exempt from this obligation. The design shift to attached caps is just one facet of the changing landscape. We’re also witnessing a surge in demand for increased sustainability within caps and closures, including lightweighting and tethering of closures, all while supporting the premiumisation and differentiation that caps and closures can provide. One classic example of innovative closure evolution is the ketchup bottle. The transition from an internal thread screw cap to a sophisticated valve system, complete with a 24 Á24 Food & Drink International www.fdiforum.net CAPS AND CLOSURES BAG SEALING MACHINES RM Sealers remain a leading British manufacturer and supplier of high quality Bag Sealing Machines, also known as Rotary Band Sealers and Impulse Sealers. Call 01442 843387 to speak to a member of our team SEALERS © www.rmsealers.co.uk hard snap lid, spout, and silicon barrier, eliminated mess and lid loss. This adaptation facilitated the shift from glass to softer plastic bottles and flexible packaging. The squeezable valve closure has since been embraced by a myriad of products, from condiments and jellies to beauty products, sun protection, and sanitisers. Beyond simple dispensing, we see the rise of dosage dispenser caps. These ingenious closures, initially perceived as novelties, are gaining traction due to their product benefits. The design typically involves a base screw, a compartment containing a powder ingredient sealed by a pull tab, and a plastic lid. By removing the tab and pressing the lid, the powder is released into the bottle, ready for mixing. The realm of caps and closures is also being infused with cutting-edge technology. Beverage manufacturers are now utilising data-integrated caps and closures that support anti-counterfeiting and provide essential user information through near-field communication (NFC) and blockchain technologies. The intelligent packaging market is projected to reach a staggering $46 billion by 2031, reflecting this trend. A California-based brand, Böen, part of Copper Cane Wines & Provisions, in partnership with SharpEnd and Guala Closures, has introduced NFC technology- enabled wine bottle caps to connect with their consumers. Consumer preferences are also shifting towards more sustainable materials. Post- © stock.adobe.com/zozzzzoFood & Drink International 25 www.fdiforum.net CAPS AND CLOSURES BENCHTOP BAG SEALING MACHINE IMPULSE BAG SEALING MACHINE HORIZONTAL BAG SEALING MACHINE VERTICAL BAG SEALING MACHINE consumer resin (PCR) plastic caps and closures are increasingly favoured, as they reduce carbon footprints and promote environmental health. There’s a clear focus on user experience, with designs incorporating enhanced grip zones and increased closure height to create a perception of premium quality. As hygiene and safety become paramount, closures are seen as a vital protective element. Resealable PET bottles with appropriate closures are considered a hygienic alternative, reducing the risk of contamination when properly closed. This is driving demand for advanced dispensing systems. Even traditional materials like cork are seeing a resurgence. Research suggests a value increase of 29% for natural cork sealed wines versus a value increase of 10% for wines closed with screwcaps. Being 100% renewable, natural, and recyclable, wine corks are finding second lives in diverse applications, from spacecraft to high fashion, and even as a dog collar. In essence, the seemingly simple cap or closure is undergoing a profound transformation. Driven by environmental concerns, technological advancements, and evolving consumer expectations, these small components are playing a crucial role in shaping the future of food and beverage packaging. As awareness of environmental impact and the demand for convenience and safety increase, the humble cap is proving to be a powerful agent of change. © stock.adobe.com/Infinity Lens26 Food & Drink International www.fdiforum.net FUNCTIONAL INGREDIENTS T he global food and beverage industry is experiencing a seismic shift, propelled by a consumer base increasingly prioritising health and well-being. This represents a fundamental change in our relationship with food. Functional ingredients, those offering tangible health benefits beyond mere sustenance, are at the vanguard of this revolution. For businesses aiming to secure a competitive advantage, a profound comprehension of the global functional ingredient landscape is no longer optional, but imperative. The past year has witnessed a remarkable surge in consumer demand for functional food categories, with notable sales increases across both natural and conventional retail channels. This surge reflects a burgeoning awareness of the direct correlation between dietary choices and overall health. Plant- based foods, lauded for their potential to mitigate the risks associated with chronic conditions such as cancer, heart disease, and diabetes, are experiencing a surge in popularity. Likewise, low-glycemic and unsweetened options are empowering consumers to manage their sugar intake, The science and market of functional food innovations Consumer demand for health-focused foods is reshaping the global market, driving innovation in functional ingredients and demanding new approaches to development and distribution. The science and market of functional food innovations Food & Drink International 27 www.fdiforum.net FUNCTIONAL INGREDIENTS contributing to improved metabolic health. Central to this market expansion is the relentless pursuit of global research and development. Scientific advancements are continually expanding the boundaries of what’s possible, particularly in the realm of gut health. The intricate connection between the gut microbiome and overall well-being, encompassing immunity, mental health, and disease prevention, is now widely acknowledged. Recent research, for instance, has illuminated the significant prebiotic effects of NatureKnit™, a groundbreaking gut health innovation. Studies utilizing the validated M- SHIME® model, which simulates the human gastrointestinal tract, have demonstrated its remarkable impact on microbiome modulation, surpassing that of conventional fibre ingredients. This underscores the importance of rigorous scientific validation in the development and marketing of functional ingredients. © stock.adobe.com/AgungRikhi 28 Á28 Food & Drink International www.fdiforum.net FUNCTIONAL INGREDIENTS Furthermore, the escalating demand for nutrient-dense diets, rich in proteins and ancient grains, is driving innovation in ingredient sourcing and formulation. International collaborations and knowledge sharing are crucial in this endeavour, as are advancements in biotechnology and precision fermentation, which enable the creation of highly targeted functional components. Comprehending the nuances of global market trends is pivotal for businesses seeking to capitalise on the functional ingredient boom. Consumer preferences vary significantly across regions, influenced by cultural dietary habits, economic conditions, and health priorities. The rise of personalised nutrition, driven by advancements in data analytics and consumer technology, is creating novel opportunities for tailored functional food products. However, navigating these diverse markets presents considerable challenges. Adapting product formulations and marketing strategies to align with local tastes and regulatory requirements is essential. The escalating demand for sustainable and ethically sourced ingredients also necessitates a shift towards transparent and traceable supply chains. The efficient delivery and absorption of functional ingredients are critical for maximising their health benefits. Emulsification technologies play a central role in this process, enabling the creation of stable and bioavailable formulations. Various techniques, including mechanical agitation, high-pressure homogenisation, microfluidisation, ultrasonication, and membrane emulsification, offer distinct advantages depending on the specific application. Mechanical agitation is a versatile method suitable for creating emulsions with varying droplet sizes. High-pressure homogenisation produces fine emulsions with enhanced stability, ideal for applications requiring precise particle size control. © stock.adobe.com/Ketanoffwww.fdiforum.net FUNCTIONAL INGREDIENTS Microfluidisation offers exceptional control over droplet size distribution, resulting in highly uniform emulsions. Ultrasonication is effective for creating nanoemulsions with high stability, particularly for lipophilic ingredients. Membrane emulsification allows for precise control over droplet size and protects heat-sensitive ingredients. Understanding the principles and applications of these emulsification technologies is essential for optimising the delivery of functional ingredients and ensuring their efficacy. The global supply chain for functional ingredients is a complex network, demanding meticulous attention to quality and traceability. Businesses must prioritise ethical sourcing practices and invest in robust supply chain management systems. Blockchain technology and other digital solutions are emerging as valuable tools for enhancing transparency and accountability. Navigating the diverse regulatory landscapes for functional ingredients is a complex undertaking. Businesses must invest in regulatory expertise and stay abreast of evolving standards. Accurate labelling, robust scientific evidence, and adherence to international certifications are crucial for gaining market access and building consumer trust. The global functional ingredient market is poised for significant growth, driven by consumer demand and scientific innovation. Businesses that embrace this trend, invest in research and development, and navigate the complexities of global markets will be well-positioned for success. W ithourHalalcertificate,youcansend products,beverages,cosmetics,andconfectionery productsMiddleEast,Malaysia,Indonesia, Türkiye,Singapore,Europe,andtherestoftheworld. W ithourHalalce products,bevera productstothe Türkiye,Singapo ertificate,youcansendmeat,meat ages,cosmetics,andconfectionery MiddleEast,Malaysia,Indonesia, re,Europe,andtherestoftheworld. www.halalfoodauthority.comwwwwwwwwwwh.h.hahahaha.ha.hlalalalallalfooofoofoodadadadaauaudadauaudadttthottrititittttiyyy.cy.cy.cy.cy.cy.cooomom info@@hhhhhalaaaalllllffffffoooooooooddddaaaaauthoriiiiiiitttttttyyyyy.ccccomm 0044(0)208888444444446677112277 © stock.adobe.com/StillfxNext >