< PreviousIMPROVING THE PROCESS Invest in the Best for Peace of Mind Eriez Vibratory Feeders pair high-quality construction with unparalleled reliability, offering years of uninterrupted performance. Eriez. Always the Right Choice. Electromagnetic Vibratory Feeders from Eriez offer precise control SZIVQEXIVMEPƽS[WMHIEPJSVGSRZI]MRKQEXIVMEPW feeding weigh scales, and metering ingredients. GLOBAL LEADER IN SEPARATION TECHNOLOGIES www.eriez.comFood & Drink International 21 www.fdiforum.net PROCESSING, CONTROL AND AUTOMATION © stock.adobe.com/Thoa contaminants, ensuring only high-quality products reach consumers. For food businesses, this translates to reduced waste, fewer product recalls, and enhanced brand reputation. Imagine AI-powered vision systems on a packaging line instantly identifying a mislabelled product or a broken biscuit, removing it from the line with far greater accuracy and speed than a human inspector. Furthermore, AI facilitates predictive maintenance by monitoring equipment and alerting operators to potential breakdowns before they occur, thereby reducing downtime. In the high-throughput environment of a modern food factory, unplanned downtime can be incredibly costly. AI-driven predictive maintenance allows engineers to address potential issues proactively, ensuring continuous operation and maximising productivity. The benefits of AI extend beyond the 22 Á22 Food & Drink International www.fdiforum.net PROCESSING, CONTROL AND AUTOMATION factory floor to improve supply chain management by analysing historical and real- time data to forecast demand, optimise inventory, and enhance logistics planning. This can lead to reduced waste and more efficient use of resources. For food producers dealing with complex supply chains and perishable goods, AI can provide invaluable insights into demand fluctuations, allowing for optimised production schedules and reduced spoilage. The integration of AI into existing systems can be challenging, often requiring upgrades to legacy systems. There is also a significant demand for a skilled workforce proficient in AI and robotics technologies. Companies need to invest in training and development to build this expertise internally. For food manufacturers, this means not only investing in the technological infrastructure but also in upskilling their workforce to manage and maintain these advanced systems. Moreover, when implementing AI, it is crucial to address ethical concerns, such as algorithmic bias and data privacy. Ensuring compliance with food safety regulations and maintaining transparent processes is also vital for consumer trust and regulatory compliance. Looking to the future, AI enables the customisation of food products to meet individual dietary needs and preferences. It also supports sustainable practices by analysing data related to energy consumption and waste management, thus helping companies reduce their environmental impact. Imagine AI-driven systems in food production that can tailor recipes or nutritional content based on consumer data, or AI algorithms that optimise energy usage in processing plants, contributing to both customer satisfaction and environmental sustainability. www.micro-search.co.uk Member of YOUR LABORATORY NETWORK Kason launches Precision-Flo for simplified weight adjustment on VIBROSCREEN® screeners Kason Corporation, part of Akona Process Solutions, has launched an innovative design in circular screening technology: Precision-Flo. This new system significantly simplifies the process of adjusting the eccentric weights, which are crucial for the vibratory motion of their VIBROSCREEN® circular screeners. The traditional approach to adjusting eccentric weights in the industry is often a slow and complex process, typically necessitating the use of tools and partial disassembly. In contrast, the new Precision-Flo system effectively removes these complications by introducing a tool-free adjustment mechanism that is both rapid and efficient. This advancement is especially beneficial for operators for the initial setup of the screener, or for regularly modifying the amplitude settings for varied applications. “Precision-Flo is indicative of Kason’s constant drive to innovate and enhance operational efficiency,” said Tom Finnegan, Akona’s EMEA director of sales. “The design not only saves time but also significantly improves the functionality and user-friendliness of VIBROSCREEN screeners, demonstrating Kason’s ongoing commitment to meeting the evolving needs of its customers.” To learn more, visit https://www.kason.com/products-and-solutions/sifting-and- screening/precision-flo-for-circular-vibratory-screeners/ Food & Drink International 23 www.fdiforum.net PROCESSING, CONTROL AND AUTOMATION While the examples of Coca-Cola and Starbucks focus on broader supply chain and customer personalisation, the underlying principles are directly applicable to the food manufacturing sector. These applications highlight AI’s potential to transform the food industry by making it more consumer-centric and efficient. The recent developments in the food robotics market, such as Yaskawa’s expansion in robotic painting and sealing, OMRON’s partnership with IBM for data- driven management, and ABB’s investment in North American robotics manufacturing, all point towards a future where sophisticated, AI-powered robots play an increasingly significant role in food production globally. Emerging trends like Autonomous Mobile Robots (AMRs) for internal logistics, Robotics as a Service (RaaS) lowering the barrier to entry, and the increasing ease of use of robotic systems will further accelerate the adoption of AI-integrated robotics in food factories. The integration with AI and digital automation is key, allowing robots to be more adaptable and functional in the dynamic environments of food production. © stock.adobe.com/MACKY The leading UK Manufacturer of Forklift Truck Attachments Call Us On +44 (0) 1686 611 200 | sales@forklift-attachments.co.uk | forklift-attachments.co.uk With over 50 years experience in the food and drink industry, we promise a personal service that offers quality, value & innovation. 24 Food & Drink International www.fdiforum.net SUSTAINABLE PACKAGING © stock.adobe.com/tong2530 Food and drink packaging for the future Food & Drink International 25 www.fdiforum.net SUSTAINABLE PACKAGING T he escalating focus on sustainable packaging within the food and drink industry represents a significant shift, moving from a peripheral concern to a core tenet of responsible business practice. For organisations operating within the business-to-business sphere, a thorough comprehension of the multifaceted dimensions and emerging opportunities within this dynamic area is now indispensable. The historical dominance of conventional packaging solutions, particularly those reliant on plastics, predicated on their convenience and economic efficiencies, is being progressively challenged by a growing awareness of environmental consequences. The tangible realities of escalating waste streams, the finite capacity of landfill sites, and the widely publicised detrimental impacts of plastic contamination on ecosystems have collectively catalysed a fundamental re-evaluation of packaging strategies. The concept of sustainable packaging within the food and beverage context encompasses a range of interconnected principles that extend beyond the simple designation of recyclability. A primary focus lies on the minimisation of material usage. An example of this philosophy in action can be seen with companies like Lush, which actively strives to eliminate the necessity for packaging altogether. Their innovative product offerings, such as solid shampoo bars, conditioner bars, and bubble bath bars, allow consumers to purchase these items without any packaging whatsoever. For the food and drink sector, the shift towards environmentally sound packaging is no longer optional. For instances where packaging is deemed essential, a commitment to using recycled and recyclable or compostable materials is paramount. Lush exemplifies this principle, with approximately 90% of its packaging being manufactured from recycled content and designed for either recycling or composting at the end of its life cycle. This dedication to utilising recycled materials not only lessens the demand for virgin resources but also helps to close the loop in material usage. The environmental impact associated with conventional packaging, particularly single-use plastics, is a significant driver for sustainable alternatives. The production of plastic water bottles, for instance, carries a considerable environmental cost and contributes to a substantial carbon footprint. In the UK alone, an estimated 38.5 million plastic water bottles are discarded daily, with over half of these failing to be recycled. This statistic underscores the urgent need for more sustainable solutions in the beverage sector. JUST Water, an initiative spearheaded by Jaden Smith, directly addresses this challenge by packaging its water in paper-based cartons and aluminium bottles. These material choices are specifically intended to mitigate the environmental burden associated with traditional plastic water bottles. The incorporation of post-consumer recycled content 27 Á Sealed Air showcases breakthrough innovations at IFFA 2025 Sealed Air made an impact at this year’s IFFA, showcasing packaging and processing solutions transforming the meat industry. With 100+ live demos and four themed experience corners, Sealed Air brought the future of meat packaging to life, captivating global visitors. Sealed Air’s automated packaging systems were the highlight, showing how advanced technologies can make operations faster, safer, and more sustainable. Attendees experienced firsthand the tools reshaping the industry. Sealed Air also introduced four themed corners, each addressing key industry needs and attracting over 1,000 visitors from around the world: Efficiency & Automation Corner (solutions to optimize operations and boost productivity), Sustainability Showcase (recycle-ready, eco-friendly packaging that reduces plastic use while protecting products), Retail Packaging Innovations Area (designs combining visual appeal and functionality for meat products), and Food Service Solutions Hub (strategies to cut waste and preserve product quality). IFFA was more than a trade show for Sealed Air – it was a platform for meaningful conversations and connections. “This event showcased our dedication to innovation and sustainability, summarized in our Made to protect, ready to recycle tagline,” said Riccardo Castagnetti, Executive Director Strategic Marketing at Sealed Air. Sealed Air’s presence at IFFA reinforced its commitment to efficiency, sustainability, and innovation in the meat industry. The strong response from attendees affirms its vision of delivering smarter, more sustainable solutions worldwide. For more on Sealed Air’s IFFA highlights or packaging solutions, visit sealedair.com/uk Food & Drink International 27 www.fdiforum.net SUSTAINABLE PACKAGING DataLase earns EcoVadis ‘Committed Badge’ for sustainability efforts DataLase, a leading provider of photonic printing solutions, has been awarded a ‘Committed Badge’ from EcoVadis, a widely respected authority on business sustainability ratings. This is part of an ongoing initiative to integrate sustainable practices throughout its operations and supply chain. One of DataLase’s major customers and manufacturing licensees invited the company to support a significant sustainability initiative. Consequently, as a key partner, DataLase was encouraged to participate in assessing its sustainable business practices, which are aligned with EcoVadis standards. DataLase conducted a thorough internal review detailing its approach to sustainable business practices and company-wide environmental, social, and ethical policies. The company was then evaluated using the EcoVadis methodology – an extensive framework that assesses key areas such as environmental impact, labour and human rights, ethics and sustainable procurement. This initial step in the EcoVadis process has led to DataLase receiving the ‘Committed Badge’, recognising the company’s commitment to sustainability and ongoing improvement. For more information about DataLase and its sustainability initiatives, visit www.datalase.com. into new packaging represents another vital aspect of sustainable practice, fostering a circular economy by reducing the demand for virgin resources and diverting valuable materials from landfill. Technological advancements are also driving innovation in the realm of compostable and biodegradable materials. Packaging derived from renewable biological sources, such as corn starch, sugar cane, or algae, offers the potential for end-of-life scenarios where the material decomposes naturally, either in industrial composting facilities or domestic environments. While scalability and performance characteristics for certain applications continue to be areas of development, this sector holds considerable promise for reducing the environmental impact of packaging waste. Numerous enterprises are already demonstrating leadership through the implementation of innovative sustainable packaging solutions. The increasing prevalence of flexible pouches constructed from recyclable mono-layer plastics for a diverse range of products, from liquid condiments to snack foods, exemplifies a move towards lighter-weight alternatives with enhanced recyclability. Exploratory initiatives involving mycelium-based packaging, utilising the root structure of mushrooms as a biodegradable substitute for expanded polystyrene in protective packaging applications, showcase the potential of biomimicry in addressing packaging challenges. Moreover, the development of edible or compostable films derived from seaweed extracts for direct food wrapping represents a cutting-edge approach to minimising packaging waste altogether. 28 Á © stock.adobe.com/110095067028 Food & Drink International www.fdiforum.net SUSTAINABLE PACKAGING The transition towards widespread adoption of sustainable packaging is not without its inherent complexities. Economic considerations often play a significant role, as novel materials and manufacturing techniques may initially entail higher costs compared to conventional options. Maintaining the requisite levels of product integrity and extending shelf life when employing new packaging materials can also present technical hurdles that require careful research and development. Moreover, the efficacy of recyclable or compostable packaging is intrinsically linked to the availability and efficiency of appropriate waste management infrastructure. Without robust collection, sorting, and processing systems, the environmental benefits of even the most innovative packaging solutions may be compromised. However, the long-term advantages associated with embracing sustainable packaging practices are substantial and far- reaching. For businesses, a commitment to sustainability in packaging can yield significant benefits, including the enhancement of brand reputation and the cultivation of stronger customer loyalty among an increasingly environmentally conscious consumer base. Furthermore, optimising packaging design and reducing material usage can lead to tangible cost efficiencies in areas such as transportation and waste management over time. PACKAGED TO PERFECTION FRESH PRODUCE, DAIRY, SEAFOOD, RED MEAT, POULTRY- WHATEVER YOU’RE PACKAGING... Contact us today: T01484 715111E Info@yps.co.uk Materials & machinery for the complete solution Fully-recyclable, sustainable, anti-fog, barrier, MAP packaging and more... Supported by expert engineers, across the UK & Ireland High-speed equipment for demanding environments W www.yps.co.uk © stock.adobe.com/gettiFood & Drink International 29 www.fdiforum.net FLOW MEASUREMENT AND CONTROL I n the highly competitive world of food and drink manufacturing, consistency is king because consumers expect identical quality with every purchase. That expectation hinges on a tightly controlled production process of which flow measurement and control is a vital part. What was once considered a background utility is now front and centre in ensuring consistent taste, texture, and quality. Precise measurement of fluids is fundamental to producing goods that meet strict quality standards while keeping costs under control. At a time when manufacturers face tighter regulations, sustainability targets, and cost pressures, flow measurement is no longer just about volume but it’s about visibility, accountability, and efficiency. Modern flow measurement systems have evolved rapidly in recent years. Technologies such as Coriolis, electromagnetic, ultrasonic, and mass flow meters now enable manufacturers to track the flow of liquids and gases with impressive precision, often within ±0.1% accuracy. Many of these systems integrate directly with SCADA and MES platforms, providing real-time data and automated control. This tight integration allows operators to fine-tune processes mid- flow, reduce waste, and maintain quality standards across batches. Flow measurement ensures consistency in food and drink Accurate flow measurement is now central to maintaining consistency, quality, and efficiency in food and drink production, helping manufacturers meet consumer expectations and sustainability goals. Accurate flow measurement is now central to maintaining consistency , quality, and efficiency in food and drink production, helping manufacturers meet consumer expectations and sustainability goals. © stock.adobe.com/liliyabaty rova 30 ÁNext >