HEALTH & SAFETYNEWSINTERNATIONALFood&DrinkFood&Drinkwww.fdiforum.netNOVEMBER2012 £3.50 STERLINGA refreshingapproachA refreshingapproachFRUIT & VEGETABLEPROCESSING & PACKING01:Layout 1 12/10/12 13:49 Page 1Thank you to everyone who visited our stand at the successful PPMA showBetter Labelling – Clear & SimpleDecorating leading beverages in 59 countries on six continents.www.spearsystem.comScan Me02:Layout 1 12/10/12 13:49 Page 1ContentsContentsNovember 2012Cover photographs courtesy ofMain:H.B. FullerTop: ArcoMiddle: Systems Labelling2434Website: www.fdiforum.netEditor:Steve Fisher (s.fisher@blmgroup.co.uk)Editor’s PA:Angela SharmanJournalists:Steve Williams (s.williams@blmgroup.co.uk) Mike Shields (m.shields@blmgroup.co.uk)Elis Ballard (e.ballard@blmgroup.co.uk) Michael Fisher (m.fisher@blmgroup.co.uk)Sales Director:Teri CooperSales Manager:Becky RobertshawAssistant Sales Manager:Sam TrottSales:Nikki Logan • Tel: +44 (0) 1472 310302Accounts & Subscriptions:Dawn CookDesign & Production:Gary Jorgensen, Mark Casson, Rachel Green (studio@blmgroup.co.uk)Editorial:Tel: +44 (0) 1472 310305, Fax: +44 (0) 1472 310317Email:fdi@blmgroup.co.ukWebsite: www.fdiforum.netPart of the Business Link Magazine Group:Armstrong House, Armstrong Street, Grimsby, N E Lincs DN31 2QE EnglandAll rights reserved. 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FoodandDrinkInternational@fdiforumwww.fdiforum.netcompany/fdiforum397News 4• General news• On the shelf - new products and initiatives• On line - production newsImport and export14 Germany’s austerity measures seem to beworking - for them at least. Are there anyopportunities for the food and drink sectorthough?• PD PortsTransport and logistics19The transport and logistics sector has madefull use of technology. We look into how theindustry has transformed itself• System LogisticsFruit and vegetable processing and packing24Fruit and vegetable processing and packingis somewhat more complex than othercommodities in food and drink. Withdelicate and perishable products,technology is aiding cost savings as well asease of delivery. Health and safety 29Companies are now taking a wider view oftheir health and safety requirements – itappears the large fines and potential exportblocks are driving the message home• Kluber LubricationKitchen equipment 32The catering sector has improved theirofferings in recent years with speed andefficiency very much at the forefrontMicrobiology 34Through microbiology and stringent testing,products are reaching consumers in a safercondition than ever, so how do certainitems still get through undetected?Instrumentation showcase38Brau Beviale39The influential beverage exhibition returnsto Nuremberg on 13th to 15th NovemberEmballage42The fortieth Emballage exhibition will takeplace from 19th to 22nd November at theParc des Expositions Paris Nord Villepinteand promises to be a must-attend event easyFairs LAB INNOVATIONS45easyFAIRS have set up a brand new labshow to further push the innovations takingplace within this highly-scientific andground-breaking section of the industryPPMA SHOW47The PPMA exhibition has maintained itsposition as the UK’s processing andpackaging machinery event with its 24thsuccessful show at Birmingham’s NEC Events51Your chance to keep abreast of forthcomingexhibitions and food fairs from around theworldClassified52Food & Drink Diary5403:Layout 1 15/10/12 10:23 Page 104-05:Layout 1 15/10/12 10:26 Page 1www.fdiforum.net5EXTENDO range expands with newcoated filmsTaghleefIndustries inpartnership withINVICO SA haveannounced newcoated filmscapacity, expandingits capabilities on themarket. The coatedfilms will benefitEXTENDO’s portfolio.EXTENDO is the trademark developed by Taghleef Industries thatcharacterises new barrier and high-barrier films manufactured from BoPP aswell as bio-based and compostable BoPLA films.To meet the market needs, Ti and INVICO SA decided to start productionof coated BoPP and BoPLA films. The project, which started in 2010,includes the purchase and installation of two modern production lines forcoating films with a total capacity of 12,000 t/y. The first line will be operativefrom Q4 2012 starting with acrylic coated films.The latest generation of Swiss technology combined with the cooperationof the best chemical companies in Europe gives both Ti and INVICO theconfidence the products will meet the highest requirements of the mostdemanding customers.3M molecular detection assayreceives AOAC-PTM approval3M’s Food Safety business has receivedAOAC-PTM Certification (#071202) for its 3MMolecular Detection Assay for E. coli O157(including H7) from the AOAC ResearchInstitute’s Performance TestedMethodsSMProgram. ThisPTM validation follows anearlier validation of theSalmonella assay fromthe AOAC ResearchInstitute.The 3M Molecular DetectionSystem combines two innovative technologies – isothermal DNAamplification and bioluminescence detection – to provide a fast andreliable method of pathogen detection in enriched food, feed and foodprocess environmental samples. “We are very excited about this validation and what it means for the 3MMolecular Detection System,” said Matt Bricknell, technical servicespecialist, 3M. “AOAC-PTM approval of 3M’s Salmonella and E. coli O157assays are the first of numerous validations we are seeking for thisproduct line, emphasising the value of a pathogen detection solutionthat’s fast, accurate, easy-to-use and affordable.”Visit 3M at Lab Innovations 2012 Stand A17Romer Labs acquires SDIXfood safety and GMObusinessRomer Labs, the global supplier of food safetydiagnostics, has entered into an agreement to acquire theassets of the food safety and GMO businesses ofStrategic Diagnostics Inc.The deal accelerates Romer Labs’ move into foodpathogen detection and augments its product and servicerange, making it a complete supplier for food safetysolutions. SDIX Food Safety Business includesRapidChek lateral flow test strips with proprietary enrichment media, the patented RapidChek SELECTphage-based enrichment systems and RapidChek CONFIRM immunomagnetic confirmation tools.These products are approved for the detection of pathogens such as Salmonella, Listeria and E. Coliin a variety of food, feed and environmental samples.The acquisition also includes the GMO test kit business, in which there is an existing exclusivedistribution partnership. Romer Labs’ international presence means the group is able to provide highquality products and service worldwide.Zeller proves crucialclosure choiceThe Crucial Sauce Company of Birminghamhas selected Zeller Plastik UK, a Global ClosureSystems company, to supply 31mm hingedispensing closures with induction heat sealliners for their extensive and ever growing rangeof sauces, condiments and dressings for thefoodservice and selected retail sectors. Theseinclude closure caps for both the round HDPE 1litre catering and 500ml retail packs.Gabe Gabriel, MD of The Crucial Sauce Company, says, “Initially, we ordered single pallets fromZeller Plastik which lasted weeks but now we order multiple pallets weekly. We are proud to say wehave grown over 200% in three years and Zeller have helped us to achieve this with their commitmentand great customer service.”The generously sized retail pack has been a runaway success competing with the famous brandson the shelves of chip shops, frozen food stores, convenience stores, large independents, butchersshops and farm shops nationwide.Systems Labellingspeed up wineproduction Systems Labelling have entered the wine labelmarket with a broad range of stocks that includecast, metallised, clear and textured finishes. TheUK’s largest independent label manufacturerclaim self-adhesive labels will offer a number ofbenefits to the wine bottling industry compared tostandard wet glue. Including; premium quality anda tactile print finish, and importantly improve labelapplication efficiencies. Sales Director Tony Exford comments:“Uniquely all our wine stocks can be supplied onclear PET liner which reduces snapping, paperdust and consistently releases labels for highspeed application.” Release properties have been developed andtrialled to achieve optimum performance whenapplied onto glass bottles at high speed.Managing Director Gwyn Bouch adds “Our corestrength to innovate and solve problems is theplatform for our success. This expertise enablesthe business to enter new markets and challengethe status quo head on.”04-05:Layout 1 15/10/12 10:26 Page 26www.fdiforum.netDS SMITH PACKAGINGDS Smith Packaging, Beech House, Whitebrook Park, 68 Lower Cookham Road, Maidenhead, Berkshire, SL6 8XY Tel: 0845 260 70 80 Email: sales.support@dssp.comwww.dssmithpackaging.comColour splash from DS SmithPackaging pushes sales andbrand ID for WeetabixDS Smith PackagingFordham has worked veryclosely with cerealcategory brand leaderWeetabix to support thepositioning of a range ofproducts for supply to thecash and carry sector.Using the latest highquality post print (HQPP)technology, the team at DSSmith were able to developprints that reflect and support a new range of shopper packs,replacing the original one or two colour prints.The increased impact of the packaging, which includes productsfrom the Weetabix and Alpen range, helps to provide a visual cuein the warehouse, creating stronger brand presence whichcompliments the brands focused marketing campaign to drivemarket share, and supports activity to promote the brand namesthrough various media including TV commercials. Barry Hart, Sales Manager at Fordham confirms how “DSSmith Packaging has helped deliver a pack that creates strongrecognition through the supply chain, which reflects theconsumer pack well. We are extremely pleased with the resultsachieved through the new outer packs and have already receivedgreat feedback.’’DS Smith’s new packchallenge all wrapped up forKendal Mint CakeKendal Mint Cake, produced by Romney’s ofKendal, is now ranked as one of the world’smost travelled sweets. When the brand neededa packaging transformation they turned to DSSmith Packagingto develop a moreflexible andimproved fineflute display unit.The originalshrink wrapped,litho printed solidboard, has now been replaced with a much stronger and improvedoffer. The new unit supports the brand by positioning the qualityof the product through the use of white liners, white fluting andhigh quality two-colour print. The DS Smith, fine flute corrugated material, CartonFlute, hashelped ensure a high quality print finish, which compliments theproduct with its crisp and clean finish. Designed with a crash lock base to help with the packingprocess, the pack also has a glued display header to help promotethe product in-store on shelf or at till side. Mr John Barron, Managing Director, of Romney’s confirmedthat, “we are delighted with the results of the pack and lookforward to extending the range of products supplied to us by DSSmith Packaging Belper”. Packaging Services Managementhonoured with global award byFord Motor CompanyA DS SmithPackaging business,Packaging ServicesManagement(PSM), has beenhonoured by FordMotor Company asone of its TopPerformingSuppliers forExcellent Serviceand OutstandingSupport in 2011.The packaging company was one of only two UK businesses tobe awarded at the Ford World Excellence Awards in the UnitedStates.Tony Johnson, General Manager of PSM, was in the USA toreceive one of the 36 World Excellence Awards. He said: “PSM isa small team but this award shows that we can deliver service at alevel that Global companies recognise. Our relationship with Fordcontinues to deliver excellent service and savings to its business,and has actually been the launch pad for our business offering inEurope.”Acting as the first tier supplier, PSM provides a single point ofcontact for any business requiring packaging products, services andsupplies (including contracted and mandated suppliers) with easyaccess to DS Smith Packaging’s products and services, allowingcustomers to focus on their core business.Tony Brown, Group Vice-President, Ford Global Purchasing,thanked each supplier for its dedication and hard work throughout2011. 06:Layout 1 15/10/12 10:27 Page 1Faerch Plast develops ‘aluminium look’containers for ready to cook mealsFaerch Plast has developed a range of eye-catching ‘Aluminium-Look’ CPET containersaimed at the ready to cook sector.Faerch Plast’s innovative Aluminium Lookdual ovenable containers are especially suitedfor ready to cook fish and chicken meals. Thenew packs are available in a range of stylesand single and multi-compartment sizes. Joe Iannidinardo, Managing Director atFaerch Plast says: “CPET trays account formore than 80% of what Faerch Plast sells inthe UK. This new range is another example of the business pushing technical boundaries to helpmaintain competitive edge and build on its share of the ready meal market. “Achieving a metallic look in CPET trays is notoriously difficult. When polyester crystallises, thecolour dulls down, resulting in a flat grey at best. We developed a special technique that enablesus to get the required metallic effect without compromising on functionality.”www.fdiforum.net7Low maintenance stainless steel filter rangeAxium Process’ range of 316L stainlesssteel filters is now being used across a widespectrum of industries for a diverse range ofduties. It is easy to maintain, has no movingparts and does not require tools for accessor cleaning. This range of filters has evolvedin line with customer demand and canprovide filtration levels from 5 to 6000 micronas standard. Widely used for applications associatedwith fruit juices, beer, sweet production, chocolate mass, fats, sugars, flavourings, yoghurt, softcheese, fermentation broths, creams, gels, paints, varnishes, oils, greases and CIP solutions, thePure-Screen wedge-wire filter provides product smoothness and consistency, as well as highsecurity for critical applications where filter failure or collapse is not an option. Axium’s range of filters also includes a ‘last chance’ filter for coarse filtration levels from 1000 to3000 micron as well as providing filtration levels below 75 micron such as those associated withwater or particulates. Somerset cheesemaker addsFormula One car made byBarnstaple firmThe Barbers Family, makers of‘1833’, an award winning westcountry farmhouse cheddar, andproud owners of Aiteen Thirty Threea Paul Nicholls trainedthoroughbred race horse, hasagreed to extend the prestigious1833 brand name to the World ofFormula One. An 1833 branded Formula OneRacing Car was unveiled earlier thisweek in Ditcheat, Somerset whereBarber’s 1833 cheese is made andAinteen Thirty Three is stabled.The corrugated board Formula Onereplica car was designed by AtlasPackaging of Barnstaple as a prizeearlier this year and Barbers were the winners. The Car was designed by Atlas’s structural design team in response to abrief to develop a promotional ‘vehicle’ to entice visitors to the AtlasPackaging stand at the Food and Drink Expo at the NEC. The creative teaminterpreted the brief quite literally by developing a expertly crafted replicaFormula One car made from 100% recycled corrugated board.Containerised anaerobicdigester now availablefrom DawsongroupDawsongroup has entered into a reselleragreement with SEaB Energy, specialists in on-sitecontainerised anaerobic digestion. SEaB Energy offers two waste managementsystems, one specifically designed for theagricultural community and the other for the foodsector. Both compact anaerobic digestion solutionsare now part of Dawsonrentals temperature controlsolutions’ (a division of Dawsongroup) portfolio.Rod Benham, Managing Director of Dawsonrentalstemperature control solutions, says, “We have beenlooking for a game changing new technology topromote within our food supply chain market forsome time. SEaB Energy and their innovativetechnology represent a strategic fit to our productportfolio. We are hugely motivated by the two tothree year customer payback available.”The anaerobic digesters, which are housed in 40ftshipping containers, generate green energy, organicfertiliser and animal bedding from food and otherwaste, on sites generating between 200 and 1000tonnes of waste per year.Accredited identification of foodcontaminants by GeneiusLaboratoriesGeneius Laboratories, a spinout company from NewcastleUniversity, have developeda food and drink testinglaboratory with adifference.Alongside theirtraditional food anddrink testing services,Geneius Laboratoriesoffer a UKAS accreditedmicrobial identificationservice that uses DNA‘fingerprinting’ to preciselyidentify yeast, mould and bacterialcontaminants. Their customers use thisinformation to investigate issues all the way through the supply chain tothe finished product.From colour taints to exploding packaging, often microorganisms areresponsible for product failures. The powerful tools used by Geneius helpto isolate, pinpoint and identify the sources of any contamination, givingthe control back to the food producer.07-11:Layout 1 15/10/12 10:31 Page 18www.fdiforum.netMosca’s SoniXs is a clean winnerUltrasonic SoniXs sealingheads make Mosca strappingmachines the first in the worldsuitable for full washdown toIP56 standards – perfect forindustries such as fish,poultry and meat processingwhere hygiene is crucial. The SoniXs systemproduces no smells, fumes oremissions of any kind,substantially reducing the riskof contamination. There’s nobuild-up of strap residue andSoniXs technology delivers aconsistent, stronger seal atincreased speed. SoniXstechnology is available inthree models with a corrosion-resistant stainless steel finish, which can becleaned with a water jet of up to 100 litres/minute without corrosion damageor compromising service life.The credentials of the Mosca SoniXs TRP-VA strapping machine havealready been demonstrated during long-term testing under the harshconditions of the Norwegian fishing industry. Mosca equipment, servicing, spare parts and strapping materials areavailable in the UK from its wholly owned subsidiary, Mosca Direct ofCotgrave, Nottingham.Tick all the right boxes with BRC Global StandardsEJY7922 09/12BRC Global Standard for Food Safety – Issue 6Provides increased emphasis on good manufacturing practice to meet the requirements of manufacturers and retailers. PRINT: 9780117069671 £95.00PDF: 9780117069688 £90.00 (£108.00 inc. VAT)BRC Global Standard for Food Safety – Issue 6 Interpretation Guideline This Interpretation Guideline will help you understand the requirements for obtaining certifi cation to Issue 6 of the Standard. PRINT: 9780117069152 £45.00PDF: 9780117069169 £42.00 (£50.40 inc. VAT)BRC Global Standard for Food Safety – Guideline for Fresh ProduceThis guideline discusses the principles behind the requirements for fresh produce packers of fruit, vegetables and nuts. Concentrating on the fresh produce industry, this guideline will help companies, auditors and customers understand how to implement the requirements of the Standard.PRINT: 9780117080096 £45.00PDF: 9780117080089 £40.00 (£48.00 inc. VAT)Pre-order NOWPrices, images and publication dates are correct at the time of going to press but may be subject to change without notice. The Stationery Office Ltd. Company Registered Number 3049649. Registered office: 1-5 Poland Street, London, W1F 8PR.The latest best practice for food safetyTo place your order or to fi nd out more about the full range of BRC Standards and Guidelines visit www.brcbookshop.com or call +44 (0)870 243 0123 quoting code EJY. International Paper holds its ownInternationalPaper hasreported a surgein sales of itsdouble-wall hotcups as the onthe go marketcontinues todominate. Theleadingfoodservicepackagingcompany’sinsulated paperhot cup product, Hold&Go, has proved very popular with operators due toits superior quality and simple de-nesting compared to other insulated cupoptions. Hold&Go uses International Paper’s Thermashield technology, a double-wall design which eliminates the need for a sleeve or extra cup to protecthands. Insulated air gaps create an additional layer of comfort and the fibreused meets Sustainable Forestry Initiative standards. The hot cups are proving especially popular with stadia operators andpetrol stations. The cups are also available with lock-back dome lids, a styleof lid that has been designed with the primary aim of preventing spillages.The lids are easily opened with one hand and stay securely locked backwhile the beverage is enjoyed.07-11:Layout 1 15/10/12 10:31 Page 2www.fdiforum.net9You can now readFood & Drink International Digital Editionsnow available on iPad & iPhonewww.fdiforum.netIdeal for those who spendtime away fromthe officeonthego!Kliklok sleeves GÜ dessertsKliklok hascompleted thesuccessfulinstallation of theirCertiwrap C150sleeving machineat Noble Foods,packing a rangeof GÜ dessertmini-pots.Kliklok workedclosely withNoble Foods todesign the C150wraparoundcartoning machine to exactly suit their production requirements, to sleevethree different sizes of dessert pots, in single packs and triple packs. Theproject included integration with a Geysell feeder to apply a small wrappedspoon to the lid of the ‘singles’ pack prior to the carton being wrappedaround and glued at the base. The project also included the integration of aWolke inkjet coder.The C150 was designed for Noble Foods with a scroll infeed system,ideal for the smooth transfer of the round pots through to the machinesleeving process at up to 150 cartons per minute. Other benefits includeicon-based HMI touch screen controls, patented rotary carton feeder,powered carton hopper and quick size change facility.New guided wave radar from VEGAThe newVEGAFLEX Series80 Guided WaveRadar automaticallydelivers versatilityand reliability forlevel and interfacemeasurement inboth liquids andsolids. Thistechnology isknown for itsunerringperformance underchanging processconditions, such astemperature, gases,density andpressure.Many functions that need manual adjustment with GWR devices are nowautomated with VEGAFLEX 80, thus improving life-time functionality. Theseare particularly designed to remove labour-intensive interventions after startup, to maximise safety, increase productivity and reduce costs.Devices are supplied ready calibrated with an optional automated set upwizard, for optimising sensors to level, interface and dielectric measurement.A wide choice of output protocols and asset management capabilities areavailable.Hygienic designs, temperature and pressure ranges are upgraded andthe certification and qualification portfolio includes ATEX, Marine, FDA,EHEDG, SIL 2/3, NE107 and EN for 72 hour boiler control. All improvementsequip the VEGAFLEX 80 for excellent operational performance andinvestment return.www.fdiforum.net07-11:Layout 1 15/10/12 10:31 Page 3Next >